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Maintenance Technician

This Maintenance Technician training course allows you to identify the required knowledge and skills that provide a pathway to upskill and validated worker competences.

$1,795.00 (USD)

ENROLL NOW phone Call Us: 855.520.6806

schedule
                                250 Course Hrs
                            

                                Code
                                    GES767
                            
calendar_today
                                18 Months
                            
grid_onOpen enrollment
speedSelf paced

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Overview

Do you have a knack for tinkering and fixing things with your hands? Are you looking for a career where you can do what you love every day? This online course includes an intensive overview of the skills required for manufacturing maintenance, including the principles of power transfer and rigging safety as well as PLCs and robotics, and will provide you with the knowledge and skills you need to begin a successful career.

A Maintenance Technician is required to have a thorough understanding of how machines and systems function to keep them running without breakdowns and maintain service for their expected lifespan and beyond. You will learn about workholding, math, inspection, safety, machining, quality, grinding, electrical systems, automation, mechanical systems, motor controls, rigging, and fluid systems as you prepare for your new career as a Maintenance Technician.

Objective

Outline

Workholding
1. Intro to Workholding
2. Supporting and Locating Principles
3. Locating Devices
4. Clamping Basics
5. Chucks, Collets, and Vises
6. Fixture Body Construction
7. Fixture Design Basics
8. Drill Bushing Selection
Math
1. Math Fundamentals
2. Math: Fractions and Decimals
3. Units of Measurement
4. Basics of Tolerance
5. Blueprint Reading
6. Geometry: Lines and Angles
7. Geometry: Triangles
8. Geometry: Circles and Polygons
9. Trigonometry: The Pythagorean Theorem
10. Trigonometry: Sine, Cosine, Tangent
11. Statistics 231
Inspection
1. Basic Measurement
2. Calibration Fundamentals
3. Hole Standards and Inspection
4. Thread Standards and Inspection
5. Surface Texture and Inspection
6. Hardness Testing
7. Introduction to GD&T
8. Major Rules of GD&T
9. Inspecting a Prismatic Part
10. Inspecting a Cylindrical Part
11. Advanced Hole Inspection
12. Inspecting with Optical Comparators
13. Inspecting with CMMs
14. Calibration and Documentation
15. In-Line Inspection Applications
Machining
1. Cutting Processes
2. Safety for Metal Cutting
3. Overview of Machine Tools
4. Basic Cutting Theory
5. Band Saw Operation
6. Basics of the CNC Lathe
7. Basics of the CNC Mill
8. Introduction to Metal Cutting Fluids
9. Metal Cutting Fluid Safety
10. Toolholders for Turning
11. Speed and Feed for the Lathe
12. Speed and Feed for the Mill
13. Cutting Tool Materials
14. Carbide Grade Selection
15. ANSI Insert Selection
16. Lathe Tool Geometry
17. Mill Tool Geometry
18. Drill Tool Geometry
19. Optimizing Tool Life and Process
20. Impact of Workpiece Materials
21. Manual Mill Basics
22. Engine Lathe Basics
23. Manual Mill Setup
24. Overview of Engine Lathe Setup
25. Benchwork and Layout Operations
26. Manual Mill Operation
27. Engine Lathe Operation
28. Holemaking on the Manual Mill
29. Threading on the Engine Lathe
30. Taper Turning on the Engine Lathe
Safety
1. Intro to OSHA
2. Personal Protective Equipment
3. Noise Reduction and Hearing Conservation
4. Respiratory Safety
5. Lockout/Tagout Procedures
6. SDS and Hazard Communication
7. Bloodborne Pathogens
8. Walking and Working Surfaces
9. Fire Safety and Prevention
10. Flammable/Combustible Liquids
11. Ergonomics
12. Hand and Power Tool Safety
13. Safety for Lifting Devices
14. Powered Industrial Truck Safety
15. Confined Spaces
16. Environmental Safety Hazards
17. Machine Guarding
Quality and Manufacturing Management
1. Lean Manufacturing Overview
2. Essentials of Leadership
3. Essentials of Communication
4. ISO 9001: 2015 Review
5. Continuous Process Improvement: Managing Flow
6. Manufacturing Process Applications: Part I
7. Continuous Process Improvement: Identifying and Eliminating Waste
8. Manufacturing Process Applications: Part II
9. Managing Performance: Best Practices
10. Approaches to Maintenance
11. Managing Performance: Corrective Actions
12. Total Productive Maintenance
13. Conflict Resolution Principles
14. 5S Overview
15. Conflict Resolution for Different Groups
16. Team Leadership
17. Intro to Six Sigma
18. Quality and Customer Service
19. Manufacturing Management
20. Troubleshooting
21. Personal Effectiveness
22. Conducting Kaizen Events
23. Managing the Diverse Workplace
24. SPC Overview
25. Harassment and Discrimination
26. TS 16949:2009 Overview
27. Interpreting Blueprints
28. Performance Management and the Law
29. Metrics for Lean
30. Process Flow Charting
31. Strategies for Setup Reduction
32. Management Tools: Problem Solving
33. Six Sigma Goals and Tools
Grinding
1. Grinding Processes
2. Grinding Safety
3. Basic Grinding Theory
4. Basics of the Surface Grinder
5. Basics of the Cylindrical Grinder
6. Basics of the Centerless Grinder
7. Setup for the Surface Grinder
8. Setup for the Cylindrical Grinder
9. Setup for the Centerless Grinder
10. Surface Grinder Operation
11. Cylindrical Grinder Operation
12. Centerless Grinder Operation
13. Introduction to Grinding Fluids
14. Grinding Variables
15. Grinding Nonferrous Metals
16. Grinding Wheel Materials
17. Grinding Wheel Geometry
18. Dressing and Truing
19. Grinding Wheel Selection
Electrical Systems and Motor Controls
1. Electrical Units
2. Safety for Electrical Work
3. Introduction to Circuits
4. Relays, Contactors, and Motor Starters
5. Introduction to Magnetism
6. DC Circuit Components
7. Distribution Systems
8. NEC Overview
9. AC Fundamentals
10. Electrical Instruments
11. Electrical Print Reading
12. DC Power Sources
13. AC Power Sources
14. Conductor Selection
15. Series Circuit Calculations
16. Introduction to Electric Motors
17. Parallel Circuit Calculations
18. Symbols and Diagrams for Motors
19. Logic and Line Diagrams
20. Battery Selection
21. Limit Switches and Proximity Sensors
PLCs and Automation
1. Robot Troubleshooting
2. Robot Maintenance
3. Basics of Siemens PLCs
4. Intro to PLCs
5. Siemens PLC Hardware
6. Hardware for PLCs
7. Robot Installations
8. Siemens PLC Inputs and Outputs
9. PLC Inputs and Outputs
10. Siemens Human Machine Interfaces
11. Siemens SIMATIC Modular PLCs
12. Hand-Held Programmers of PLCs
13. Overview of PLC Registers
14. Siemens SIMATIC S7-1200 PLCs
15. Siemens SIMATIC S7-1500 PLCs
16. Siemens Safety Integrated for Factory Automation
Mechanical Systems
1. Introduction to Mechanical Systems
2. Safety for Mechanical Work
3. Forces of Machines
4. Power Transmission Components
5. Lubricant Fundamentals
6. Mechanical Power Variables
7. Bearing Applications
8. Spring Applications
9. Belt Drive Applications
10. Gear Geometry
11. Gear Applications
12. Clutch and Brake Applications
Fluid Systems
1. Intro to Fluid Systems
2. The Forces of Fluid Power
3. Safety for Hydraulics and Pneumatics
4. Introduction to Hydraulic Components
5. Introduction to Pneumatic Components
6. Introduction to Fluid Conductors
7. Fittings for Fluid Systems
8. Preventative Maintenance for Fluid Systems
9. Hydraulic Power Variables
10. Hydraulic Power Sources
11. Pneumatic Power Variables
12. Pneumatic Power Sources
13. Fluid System Print Reading
14. Actuator Applications
15. Basic Hydraulic Circuit Design
16. Basic Pneumatic Circuit Design
17. Hydraulic Fluid Selection
18. Contamination and Filter Selection
19. Hydraulic Principles and System Design
Rigging
1. Intro to Machine Rigging
2. Rigging Equipment
3. Lifting and Moving Equipment
4. Rigging Inspection and Safety
5. Rigging Mechanics
Welding
1. Welding Safety Essentials
2. PPE for Welding
3. Welding Fumes and Gases Safety
4. Electrical Safety for Welding
5. Introduction to Welding
6. Introduction to Welding Processes
7. Math Fundamentals for Welding
8. Geometry Fundamentals for Welding
9. Material Tests for Welding
10. Welding Ferrous Metals
11. Welding Nonferrous Metals
12. Overview of Weld Types
13. Overview of Weld Defects
14. Welding Symbols and Codes
15. Electrical Power for Arc Welding
16. Introduction to SMAW
17. Introduction to GMAW
18. Introduction to FCAW
19. Introduction to GTAW
20. Fabrication Process
21. Overview of Soldering
22. Thermal Cutting Overview
23. Plasma Cutting
24. Oxyfuel Cutting Applications
25. Introduction to Automation
26. SMAW Applications
27. GMAW Applications
28. Advanced GMAW Applications
29. FCAW Applications
30. GTAW Applications
Fasteners
1. Intro to Fastener Threads
2. Overview of Threaded Fasteners
3. Tools for Threaded Fasteners
4. Overview of Non-Threaded Fasteners
5. Intro to Fastener Ergonomics
6. Properties for Fasteners
7. Understanding Torque
8. Threaded Fastener Selection

Requirements

Prerequisites

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FAQs

Does this course prepare for a certification?

No.

When can I start the course?

This course is open enrollment, so you can register and start the course as soon as you are ready. Access to your course can take 24-48 business hours.

How long does it take to complete this course?

This course is self-paced and open enrollment, so you can start when you want and finish at your own pace. When you register, you'll receive eighteen (18) months to complete the course.

What if I don't have enough time to complete my course within the time frame provided?

The time allotted for course completion has been calculated based on the number of course hours. However, if you are unable to complete the course, contact the student advising team to see what options you may have available to work out a suitable completion date. Please note that an extension fee may be charged.

What kind of support will I receive?

Our courses are designed to accommodate various learning preferences. Depending on the course structure, you may get different forms of support. Self-paced courses are designed to be user-friendly and independent, minimizing the need for external support. In courses with instructors, our direct platform support feature includes opportunities for questions, discussions, and remediation, with email and phone support available for select courses. Our student advising team is available to guide you on program requirements and administrative requests, but they do not provide assistance with course content. Our goal is to provide you with the necessary support for success, whether it's through self-paced exploration, direct communication, or guidance from our advising team.

What happens when I complete the course?

Upon successful completion of the course, you will be awarded a Certificate of Completion.

Am I guaranteed a job?

This course will provide you with the skills you need to obtain an entry-level position in most cases. Potential students should always do research on the job market in their area before registering.

Can I get financial assistance?

This course is non-credit, so it does not qualify for federal aid, FAFSA and Pell Grant. In some states, vocational rehab or workforce development boards will pay for qualified students to take our courses. Additionally, some students may qualify for financial assistance when they enroll, if they meet certain requirements. Financing is available from select schools. Learn more about financial assistance.

How can I get more information about this course?

If you have questions that are not answered on our website, representatives are available via LIVE chat. You can also call us at 1-877-221-5151 during regular business hours to have your questions promptly answered. If you are visiting us during non-business hours, please send us a question using the "Contact Us" form.

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Maintenance Technician

This Maintenance Technician training course allows you to identify the required knowledge and skills that provide a pathway to upskill and validated worker competences.

Overview

Objective

Outline

Requirements

Prerequisites

You've got questions.We're here to help.

Instructor

FAQs

You've got questions.We're here to help.

You've got questions.
We're here to help.

You've got questions.
We're here to help.